Control of Size and Charge Selectivity in Amphiphilic Graft Copolymer Nanofiltration Membranes

The throughput and efficiency of membrane separations make polymer filtration membranes an important resource for the pharmaceutical, food and wastewater treatment industries. Nanofiltration (NF) membranes fill an important niche between nonporous reverse osmosis membranes, which have comprehensive solute rejection and low solvent permeability, and porous sieving ultrafiltration membranes. However, challenges in NF membrane design remain outstanding. At the effective pore size of NF membranes (~0.5 nm-2 nm), both electrostatic and steric factors determine membrane selectivity. Most NF membranes are charged under a wide range of environmental conditions and thus preferentially exclude charged solutes. This charge selectivity precludes separation of molecules based solely on size. An additional limitation of NF membranes is the tendency to foul by adsorption of feed components. The purpose of this thesis is to demonstrate control of membrane selectivity in fouling resistant membranes via manipulation of the chemistry of a specific copolymer system, polyacrylonitrile (PAN)-based poly(ethylene oxide) (PEO) graft polymers. Previous work with amphiphilic graft copolymers as membrane materials has included PANg-PEO with an average graft length of 9 (PAN-g-PEO9). PAN-g-PEO9 was shown to have excellent fouling resistance as an antifouling additive in porous ultrafiltration membranes and as a dense selective layer coated onto a support base membrane—a thin-film composite (TFC) NF membrane. The comb morphology of the polymer imposes high interfacial area on the microphase-separated domains, resulting in a bicontinuous structure consisting of a glassy PAN matrix interpenetrated by PEO-filled "nanochannels" that can act as vias for water and small solutes (with a size cutoff of ~0.8 nm). It also presents a PEO brush on the comb surface which acts as a steric barrier to resist irreversible fouling of the membranes. The understanding from previous work on PEO comb NF membranes is that the pore size is determined by the nanochannel’s size, i.e. the PEO domain size. Because the graft characteristics (spacing and length) of comb copolymers determine the domain size, it was expected that varying the graft length would allow broad, precise control of the size cutoff of the TFC membranes, a concept demonstrated previously with amphiphilic graft copolymer NF membranes of poly(vinylidene fluoride)-graft-poly(oxyethylene methacrylate) (PVDF-g-POEM). The first aim of this thesis was to tailor the retention properties of PAN-g-PEO TFC NF membranes by modifying the chemistry to tune the electrostatic and steric properties sufficiently to enable complex separations, particularly of solutes with high fouling potential. Comb copolymers incorporating ~40 weight % PEO with side chains varying from 5-40 EO units were synthesized by free radical methods and compared as selective-layer coatings on PAN UF membranes.